Files
osurc_mars_rover_2017_2018/software/firmware/mining/mining.ino

336 lines
9.1 KiB
C++

////////// Includes //////////
#include "HX711.h"
#include <ModbusRtu.h>
////////// Hardware / Data Enumerations //////////
enum HARDWARE {
RS485_EN = 6,
RS485_RX = 9,
RS485_TX = 10,
MOTOR_LIFT_A = 27,
MOTOR_LIFT_B = 28,
MOTOR_LIFT_PWM = 25,
MOTOR_LIFT_CS = 31,
MOTOR_LIFT_EN = 24,
MOTOR_LIFT_FB = A10,
MOTOR_TILT_A = 30,
MOTOR_TILT_B = 29,
MOTOR_TILT_PWM = 32,
MOTOR_TILT_CS = 26,
MOTOR_TILT_EN = 33,
MOTOR_TILT_FB = A11,
LED_13 = 13,
LED_RED = 20,
LED_BLUE = 21,
LED_GREEN = 22,
SCALE_DOUT = 8,
SCALE_CLK = 7
};
enum MOTORS {
LIFT = 0,
TILT = 1,
};
enum MODBUS_REGISTERS {
// Inputs
SET_POSITION_LIFT_POSITIVE = 0,
SET_POSITION_LIFT_NEGATIVE = 1,
SET_POSITION_TILT_POSITIVE = 2,
SET_POSITION_TILT_NEGATIVE = 3,
SET_POSITION_LIFT_ABSOLUTE = 4,
SET_POSITION_TILT_ABSOLUTE = 5,
MEASURE = 6,
TARE = 7,
CALIBRATION_FACTOR = 8,
// Outputs
CURRENT_POSITION_LIFT = 9,
CURRENT_POSITION_TILT = 10,
MEASURED_WEIGHT = 11
};
////////// Global Variables //////////
int set_position_lift = 1023;
int set_position_tilt = 350;
int current_position_lift = 0;
int current_position_tilt = 0;
int tolerance = 20; //tolerance for position
float last_calibration_factor = -120000; //for the scale
// modbus stuff
const uint8_t node_id = 2;
const uint8_t mobus_serial_port_number = 2;
uint16_t modbus_data[] = {0, 0, 0, 0, 9999, 9999, 0, 0, 972, 0, 0, 0};
uint8_t num_modbus_registers = 0;
int8_t poll_state = 0;
bool communication_good = false;
uint8_t message_count = 0;
// nice human words for motor states
#define BRAKEVCC 0
#define CW 1
#define CCW 2
#define BRAKEGND 3
////////// Class Instantiations //////////
HX711 scale(HARDWARE::SCALE_DOUT, HARDWARE::SCALE_CLK);
Modbus slave(node_id, mobus_serial_port_number, HARDWARE::RS485_EN);
void setup() {
Serial.begin(9600); // debug
// while(!Serial);
setup_hardware();
num_modbus_registers = sizeof(modbus_data) / sizeof(modbus_data[0]);
slave.begin(115200); // baud-rate at 19200
slave.setTimeOut(200);
}
void loop() {
poll_modbus();
set_leds();
set_motors();
set_scale();
poll_scale();
}
void setup_hardware() {
pinMode(HARDWARE::RS485_EN, OUTPUT);
pinMode(HARDWARE::MOTOR_LIFT_A, OUTPUT);
pinMode(HARDWARE::MOTOR_LIFT_B, OUTPUT);
pinMode(HARDWARE::MOTOR_LIFT_PWM, OUTPUT);
pinMode(HARDWARE::MOTOR_LIFT_EN, OUTPUT);
pinMode(HARDWARE::MOTOR_LIFT_CS, INPUT);
pinMode(HARDWARE::MOTOR_LIFT_FB, INPUT);
pinMode(HARDWARE::MOTOR_TILT_A, OUTPUT);
pinMode(HARDWARE::MOTOR_TILT_B, OUTPUT);
pinMode(HARDWARE::MOTOR_TILT_PWM, OUTPUT);
pinMode(HARDWARE::MOTOR_TILT_EN, OUTPUT);
pinMode(HARDWARE::MOTOR_TILT_CS, INPUT);
pinMode(HARDWARE::MOTOR_TILT_FB, INPUT);
pinMode(HARDWARE::LED_13, OUTPUT);
pinMode(HARDWARE::LED_RED, OUTPUT);
pinMode(HARDWARE::LED_BLUE, OUTPUT);
pinMode(HARDWARE::LED_GREEN, OUTPUT);
// set defualt states
digitalWrite(HARDWARE::LED_RED, LOW);
digitalWrite(HARDWARE::LED_GREEN, HIGH);
digitalWrite(HARDWARE::LED_BLUE, HIGH);
digitalWrite(HARDWARE::LED_13, LOW);
digitalWrite(HARDWARE::MOTOR_LIFT_EN, HIGH);
digitalWrite(HARDWARE::MOTOR_TILT_EN, HIGH);
// Change motor PWM frequency so it's not in the audible range
analogWriteFrequency(HARDWARE::MOTOR_LIFT_PWM, 25000);
analogWriteFrequency(HARDWARE::MOTOR_TILT_PWM, 25000);
// set the current desired position to the current position
// set_position_lift = analogRead(HARDWARE::MOTOR_LIFT_FB);
// set_position_tilt = analogRead(HARDWARE::MOTOR_TILT_FB);
current_position_lift = analogRead(HARDWARE::MOTOR_LIFT_FB);
current_position_tilt = analogRead(HARDWARE::MOTOR_TILT_FB);
// setup scale
scale.set_scale(last_calibration_factor);
scale.tare(); //Reset the scale to 0
}
void poll_modbus(){
poll_state = slave.poll(modbus_data, num_modbus_registers);
communication_good = !slave.getTimeOutState();
}
void set_leds(){
if(poll_state > 4){
message_count++;
if(message_count > 2){
digitalWrite(HARDWARE::LED_13, !digitalRead(HARDWARE::LED_13));
message_count = 0;
}
digitalWrite(HARDWARE::LED_GREEN, LOW);
digitalWrite(HARDWARE::LED_RED, HIGH);
}else if(!communication_good){
digitalWrite(HARDWARE::LED_13, LOW);
digitalWrite(HARDWARE::LED_GREEN, HIGH);
digitalWrite(HARDWARE::LED_RED, LOW);
}
}
void set_motors() {
if (modbus_data[MODBUS_REGISTERS::SET_POSITION_LIFT_ABSOLUTE] < 1024 ){
set_position_lift = modbus_data[MODBUS_REGISTERS::SET_POSITION_LIFT_ABSOLUTE];
modbus_data[MODBUS_REGISTERS::SET_POSITION_LIFT_ABSOLUTE] = 1024;
}else{
set_position_lift += modbus_data[MODBUS_REGISTERS::SET_POSITION_LIFT_POSITIVE] - modbus_data[MODBUS_REGISTERS::SET_POSITION_LIFT_NEGATIVE];
set_position_lift = constrain(set_position_lift, 0, 1023);
modbus_data[MODBUS_REGISTERS::SET_POSITION_LIFT_POSITIVE] = 0;
modbus_data[MODBUS_REGISTERS::SET_POSITION_LIFT_NEGATIVE] = 0;
}
if(modbus_data[MODBUS_REGISTERS::SET_POSITION_TILT_ABSOLUTE] < 1024){
set_position_tilt = modbus_data[MODBUS_REGISTERS::SET_POSITION_TILT_ABSOLUTE];
modbus_data[MODBUS_REGISTERS::SET_POSITION_TILT_ABSOLUTE] = 1024;
}else{
set_position_tilt += modbus_data[MODBUS_REGISTERS::SET_POSITION_TILT_POSITIVE] - modbus_data[MODBUS_REGISTERS::SET_POSITION_TILT_NEGATIVE] ;
set_position_tilt = constrain(set_position_tilt, 0, 1023);
modbus_data[MODBUS_REGISTERS::SET_POSITION_TILT_POSITIVE] = 0;
modbus_data[MODBUS_REGISTERS::SET_POSITION_TILT_NEGATIVE] = 0;
}
current_position_lift = analogRead(HARDWARE::MOTOR_LIFT_FB);
current_position_tilt = analogRead(HARDWARE::MOTOR_TILT_FB);
modbus_data[MODBUS_REGISTERS::CURRENT_POSITION_LIFT] = current_position_lift;
modbus_data[MODBUS_REGISTERS::CURRENT_POSITION_TILT] = current_position_tilt;
if (abs(current_position_lift - set_position_lift) > tolerance) {
if (current_position_lift < set_position_lift) {
set_motor_output(MOTORS::LIFT, CCW, 255);
}
else {
set_motor_output(MOTORS::LIFT, CW, 255);
}
}
else {
motor_off(MOTORS::LIFT);
}
if (abs(current_position_tilt - set_position_tilt) > tolerance) {
if (current_position_tilt < set_position_tilt) {
set_motor_output(MOTORS::TILT, CCW, 255);
}
else {
set_motor_output(MOTORS::TILT, CW, 255);
}
}
else {
motor_off(MOTORS::TILT);
}
}
void set_scale(){
float cal_factor = modbus_data[MODBUS_REGISTERS::CALIBRATION_FACTOR] * -100;
if(cal_factor != last_calibration_factor){
scale.set_scale(cal_factor);
last_calibration_factor = cal_factor;
}
if (modbus_data[MODBUS_REGISTERS::TARE] == 1){
scale.tare();
modbus_data[MODBUS_REGISTERS::TARE] = 0;
}
}
void poll_scale(){
if(modbus_data[MODBUS_REGISTERS::MEASURE] == 1){
// Serial.println(scale.get_units()*-1000);
modbus_data[MODBUS_REGISTERS::MEASURED_WEIGHT] = scale.get_units()*-1000;
modbus_data[MODBUS_REGISTERS::MEASURE] = 0;
}
}
//---Set Motor Output---//
/*
Inputs: motor number, direction, pwm value
Returns: nothing
Will set a motor going in a specific direction the motor will continue
going in that direction, at that speed until told to do otherwise.
direct: Should be between 0 and 3, with the following result
0: Brake to VCC
1: Clockwise
2: CounterClockwise
3: Brake to GND
pwm: should be a value between 0 and 255, higher the number, the faster
it'll go
----------------
Control Logic:
----------------
A | B
Brake VCC: 1 1
CW: 1 0
CCW: 0 1
Brake GND: 0 0
----------------
*/
void set_motor_output(int motor, int direction, int pwm_input) {
int a;
int b;
int pwm;
if (motor == MOTORS::LIFT) {
a = HARDWARE::MOTOR_LIFT_A;
b = HARDWARE::MOTOR_LIFT_B;
pwm = HARDWARE::MOTOR_LIFT_PWM;
}
else if (motor == MOTORS::TILT) {
a = HARDWARE::MOTOR_TILT_A;
b = HARDWARE::MOTOR_TILT_B;
pwm = HARDWARE::MOTOR_TILT_PWM;
}
else {
return;
}
if (direction <= 4) {
// Set A
if (direction <= 1) {
digitalWrite(a, HIGH);
}
else {
digitalWrite(a, LOW);
}
// Set B
if ((direction == 0) || (direction == 2)) {
digitalWrite(b, HIGH);
}
else {
digitalWrite(b, LOW);
}
analogWrite(pwm, pwm_input);
}
}
void motor_off(int motor) {
int a;
int b;
int pwm;
if (motor == MOTORS::LIFT) {
a = HARDWARE::MOTOR_LIFT_A;
b = HARDWARE::MOTOR_LIFT_B;
pwm = HARDWARE::MOTOR_LIFT_PWM;
}
else if (motor == MOTORS::TILT) {
a = HARDWARE::MOTOR_TILT_A;
b = HARDWARE::MOTOR_TILT_B;
pwm = HARDWARE::MOTOR_TILT_PWM;
}
else {
return;
}
digitalWrite(a, LOW);
digitalWrite(b, LOW);
analogWrite(pwm, 0);
}